Precast Concrete Manufacturing and Erection

Mastour Ready Mix is one of the major companies operating in the field of construction and reconstruction depends in its work, ready mix

Precast Concrete is a construction product produced by casting concrete in a reusable mold or “form” which is then cured in a controlled environment, transported to the construction site and lifted into place. In contrast, standard concrete is poured into site-specific forms and cured on site. Precast stone is distinguished from precast concrete by using a fine aggregate in the mixture so the final product approaches the appearance of naturally occurring rock or stone.

By producing precast concrete in a controlled environment (typically referred to as a precast plant), the precast concrete is afforded the opportunity to properly cure and be closely monitored by plant employees. Utilizing a Precast Concrete system offers many potential advantages over site casting of concrete. The production process for Precast Concrete is performed on ground level which helps with safety throughout a project. There is a greater control of the quality of materials and workmanship in a precast plant rather than on a construction site. Financially, the forms used in a precast plant may be reused hundreds to thousands of times before they have to be replaced which allows cost of formwork per unit to be lower than for site-cast production.

There are many different types of precast concrete forming systems for architectural applications, differing in size, function and cost. Precast architectural panels are also used to clad all or part of a building facade free-standing wall used for landscaping, soundproofing and security walls and some can be Pre stressed concrete structural elements. Storm water drainage, water and sewage pipes and tunnels make use of precast concrete units.

The vulnerability of porous concrete

Mastour Ready Mix provides its customers with high-quality branded cement products for their construction needs

Though it is believed that porous concrete to protect not need all the same should pay attention to the presence of a set of tiny cavities, making it vulnerable to external factors (wind, water). Therefore, additional protection such as plastering, tiling, painting – cannot hurt. And facing materials offered today by various construction companies, encouraged by a wide selection. However, each material has its pluses and minuses. Aerated concrete – lightweight material with a lot of advantages. But we should remember that in no case be obkladyvat wall of aerated concrete bricks on the front side. This is one of his weaknesses.

WARNING: brickwork, laid up against the cellular-concrete wall, will reflect the resulting vapor in the house and send it back to the room that faces the consequence of an increase in moisture content and the appearance syrostnyh phenomena on the walls of the house.

CONCLUSION: Pay close attention to the selection of materials and use them exactly as prescribed.

What Are the Correct Proportions for Cement Mix?

Mastour ReadyMix provide end-to-end Ready mix concrete and cement products solutions

Concrete is typically made of four components mixed together and poured or placed in a stiff, slurry form. This material goes through the chemical process of hydration, which hardens the concrete into a rock-like material. The proper proportions of the four components of the concrete mix are important in producing a workable material that is durable and looks good. The common proportions are one part cement to two parts sand and two parts gravel, based on volume.

Cement

Cement is a calcium product processed through a kiln in to a fine powder. Cement makes up the smallest part — 12 percent — of a standard concrete mix. The cement is the active ingredient that generates the chemical process that causes the hardening of the concrete.

Sand

Sand is fine particle inorganic material. For masonry mortar it is the principle fill material; gravel is omitted due to the size of the organics. Sand can be screened to remove larger stones or aggregate pieces. The sand should not include any organic materials. The sand component of the concrete mix is commonly about 34 percent.

Gravel

Gravel, also inorganic, is larger pieces of material. Think of it as small stones or crushed pieces of rock. The gravel increases the volume of the cement and provides strength. Gravel or crushed rock is sold in various sizes of stone separated by a screening process. Masonry mortar contains smaller pieces of gravel, if any, while cement for walkways or driveways could include stones up to 3/4 inch.

Water

Water reacts with the cement to cause the hydration or hardening process. Water makes up about 6 percent of the weight of the concrete although the amount is more commonly determined by slump tests rather than measurements. Cut out the end of a Styrofoam cup and fill with the concrete mix. Place the cup upside down on a dry surface and remove the cup. The concrete should “slump” to about half the height of the cup if it has the proper water quantity. If it slumps more than half it is too wet. If it doesn’t slump it has too little water.

High Scale Infrastructure

Mastour Ready Mix is a well-established and market leading ready mix concrete producer in Kingdom of Saudi Arabia

We believe that we can make a tremendous difference by helping to build affordable housing and better, more modern, and durable community infrastructure such as roads and sidewalks, schools, hospitals, parks, and other public spaces.

The intelligent use of concrete as a building material can reduce key environmental impacts that contribute to climate change and other significant environmental issues. Concrete’s inherent properties—extreme durability, rigidity, and high reflectivity—make it ideal for large scale infrastructure projects.

When we participate in the development of large scale infrastructure projects, a primary focus is on concrete paving for roads, highways and sidewalks, buildings, schools, hospital, parks, and public spaces.

Concrete pavements, as compared to those built with asphalt, offer the following potential benefits:

• Greater Durability: Since concrete pavements can be designed to last over 40 years, concrete is the best long-term pavement solution.
• Better Traffic Flows: The durability of concrete minimizes the need for extensive repairs or annual maintenance of roads and highways, thereby avoiding traffic problems for their users. When repairs are necessary, they are typically smaller in scope than those for asphalt pavements.
• Reduced Life Cycle Costs: Although the initial investment in concrete pavements is marginally higher than asphalt pavements, concrete pavements require less maintenance over their lifetime, making them the more cost-effective solution.
• Reduced Temperature: Concrete pavements provide reflective surfaces that minimize the “urban heat island” effect.
• Better Light Reflection: Concrete reflects 33 percent to 50 percent more light than asphalt. This is especially important for driving safely at night and for reducing street lighting costs.
• Reduced Rolling Resistance: Due to its rigidity, concrete paving offers significantly less resistance for a vehicle’s wheels to roll. Consequently, concrete paving requires lower fuel consumption for vehicles traveling faster than 30 km/h, compared to a flexible pavement such as asphalt. On any given roadway where concrete is used, the higher the traffic volumes, the greater the savings in fuel consumption.
• Increased Safety: Concrete pavements reduce the probability of road accidents. They not only provide better visibility at night, but also are easily textured during construction to create a surface that provides superior traction and a quiet ride.

Cement

Mastour ReadyMix is a Ready mix Concrete, cement and related construction materials and services company Jeddah Saudi Arabi

Cement is the main basic ingredient of ready-mix concrete. Whether in bags or in bulk, Mastour ReadyMix provides its customers with high-quality branded cement products for their construction needs.

Cement is a fine powder, obtained from the calcination at 1,450°C of a mix of limestone, clay, and iron ore. The product of the calcination process is clinker—the main ingredient of cement—that is finely ground with gypsum and other chemical additives to produce cement.

 

Cement is the most widely used construction material worldwide. It provides beneficial as well as desirable properties, such as compressive strength (construction material with highest strength per unit cost), durability, and aesthetics to a variety of construction applications.

Some properties of cement-based products are:

Hydraulic

The hydration reaction between cement and water is unique: the material will set and then harden. Interestingly, the hydraulic nature of the reaction allows hydrated cement to harden even under water.

Aesthetic

Prior to setting and hardening, hydrated cement exhibits plastic behavior. Therefore, it can be cast into molds of different shapes and forms, and can generate aesthetically interesting architectures difficult to achieve with other construction materials.

Durable

When properly used (e.g., good concrete mix design practices), cement can yield structures which have a long service life that withstand extreme changes in weather conditions and chemical attack.

Acoustic

Cement–based material can provide excellent noise insulation with the appropriate design.

How to Order

To learn more about Mastour ReadyMix or to place your order, Please do feel free to Contact Us

 

 

 

Sustainable Construction

Mastour Ready Mix is one of the major companies operating in the field of construction and reconstruction depends in its work

Mastour ReadyMix aims to lead in sustainable construction by developing building products and solutions that have significant positive sustainability attributes and contribute to the transformation of the construction sector.

Concrete is humanity’s primary building material. It literally provides the foundation, structural support, floors, and walls for much of the infrastructure of modern civilization: from homes, offices, and factories to bridges and runways, dams, and power plants. That infrastructure must and will continue to grow.

By 2050, world population is expected to increase from today’s 6.9 billion to more than 9 billion. Also by 2050, some 70 percent of earth’s population will live in cities, up from 47 percent in 2000. Concrete will be fundamental to providing this burgeoning urban population with housing, energy, transportation, and the many other necessities and enjoyments of life.

Sustainable Benefits of Ready-Mix Concrete

Mastour ReadyMix continuously work to improve the properties of concrete that make it a key component of sustainable construction: durability, resistance to aggressive environments, light reflection, and capacity to store energy, among others.

Mastour ReadyMix also constantly work to develop innovative solutions that advance the sustainability of structures made with concrete. In this way, our customers can design sustainable buildings that can take advantage of the benefits of concrete in a wide range of applications.

How to Order

To learn more about Mastour ReadyMix or to place your order, Please do feel free to Contact Us

 

 

 

Benefits to our customers of ‘on-site’ mixed concrete

Mastour ReadyMix is a high quality ready mix concrete and cement product producer

• Competitive prices
• Fresh concrete every time
• Easily placed and Economical
• Reliable service
• Enhanced workability
• Friendly helpful drivers
• Load sizes from 0.25m3 to 9m3
• Technical advice
• Excellence in product quality and support service
• Leading to strong relationship with customers
• Fast, friendly, helpful, professional and reliable service

We, in the Mastour ReadyMix Company are ready to accommodate and serve you our best to satisfy your needs.

 

Mastour ReadyMix’s Services

Mastour ReadyMix provides its customers with high-quality branded Ready mix concrete and cement products for their construction needs

Mastour ReadyMix provides its customers with high-quality branded Ready mix concrete and cement products for their construction needs. We are in this business since 1398 Hegira (1978) and employ more people. Presently our plants are located in Jeddah, Khamis Mussayt, Abha and Dammam area .

We continuously communicate and interact with our customers to identify and implement effective ways to create more value for them. We recognize that customer loyalty happens by design, not by chance.

The company produces many types of ready-mixed concrete, which covers consumer need, and different designs of concrete mixing different kinds, depending on use and the effort required to achieve up to 100 (MPA).

Types of Concrete

• DRY CONCRETE : Wherein, this kind of concrete depends on the mixing of dry materials through the transfer of materials using belt conveyor to the tanker Mixer (mixer) and are mix with materials without water and add chemicals as required.

• WET CONCRETE Wherein, the transfer of materials through a belt conveyor of the central mixer, which in turn mix materials inside the Odra by initial mixing and add water and chemical substances within the central conclusion of Automatic then load concrete within the mixer of the site .

Benefits to our customers of ‘on-site’ mixed concrete

• Competitive prices
• Fresh concrete every time
• Easily placed and Economical
• Reliable service
• Enhanced workability
• Friendly helpful drivers
• Load sizes from 0.25m3 to 9m3
• Technical advice
• Excellence in product quality and support service
• Leading to strong relationship with customers
• Fast, friendly, helpful, professional and reliable service

We, in the Mastour ReadyMix Company are ready to accommodate and serve you our best to satisfy your needs.